Controller Type

MPPT (Maximum Power Point Tracking) controllers are more efficient (93-99%) and can accept higher input voltages, converting excess voltage to additional charging current. Ideal for most solar installations.

Solar Panel Specifications

Panel Wattage (Pmax)
400W
50W 700W
Voc (Open Circuit Voltage)
49.5V
10V 100V
Voc Temp Coefficient (%/°C)
-0.27%/°C
-0.45%/°C -0.2%/°C
Typically -0.25% to -0.35%. Found on panel datasheet.

Wiring Configuration

Panels in Series
4
1 20
Strings in Parallel
1
1 20

Total Panels: 4 (4 in series × 1 in parallel)

Battery & Temperature

Battery Bank Voltage
48V
12V 96V
Coldest Expected Temperature
14°F
-40°F 120°F
Cold temps increase Voc. Use your location's record low for safety.
Voltage Safety Margin
0%
0% 20%
Additional margin above cold weather Voc for voltage rating.

Controller Requirements

Min Voltage Rating
217V
Cold weather Voc: 216.72V
Peak Output Current
33.3A
Controller clips if rated lower

Array Summary

Total Power:
1600W
Array Voc (STC):
198V
Array Voc (Cold):
216.72V

MPPT efficiency typically 93-99%. Expected charge current: 33.3A at 48V.

Suggested controller: 250V/40A or higher.

Understanding Charge Controller Sizing

MPPT vs PWM

MPPT controllers actively track the maximum power point of your solar array, converting higher panel voltage to optimal charging current. This allows flexibility in panel selection and typically yields 10-30% more power compared to PWM.

PWM controllers directly connect panels to batteries, requiring panel voltage to roughly match battery voltage. They're simpler and cheaper but less efficient.

Key Formulas

For MPPT:

  • Min Voltage Rating = Array Voc × (1 + temp_coefficient × (lowest_temp - 25°C)) × 1.25
  • Min Current Rating = (Total Array Watts / Battery Voltage) × 1.25

For PWM:

  • Min Voltage Rating = Array Voc (panels must match battery voltage)
  • Min Current Rating = Total Isc × 1.25

Cold Weather Considerations

Solar panel voltage increases in cold weather. A typical temperature coefficient of -0.3%/°C means that at -10°C (compared to 25°C standard test conditions), Voc increases by about 10%. Always size your controller for the coldest expected temperature.

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